Mainstream Ceramic Metallization and Circuit Fabrication Processes
1. Thick Film Process: A conductive layer is formed by screen printing metal paste and high-temperature sintering.
Advantages: Low cost, suitable for mass production.
Disadvantages: Lower precision.
2. Thin Film Process (DPC, also known as Direct Plated Copper): High-precision circuits are formed using sputtering, electroplating, and lithography techniques.
Advantages: Suitable for high-precision, high-resolution, and high-frequency applications, LED, 5G, and optical communication applications.
Disadvantages: Higher cost.
3. Direct Bonded Copper (DBC): Copper foil is directly bonded to ceramic to form a high thermal conductivity substrate.
Features: High current carrying capacity and standard process for power module IGBTs.
4. Active Metal Brazing (AMB): High-strength bonding using active metals.
Features: High reliability and suitable for automotive and aerospace applications.
V. Process Comparison
